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Specifications and dimensions:
Layer material: PET
Foam board thickness: ≤100mm
Color: Standard colors are natural and black; other colors can be customized.
As a premier manufacturer and trusted supplier of advanced composite materials, we engineer the PET Foam Panel to deliver exceptional structural integrity and thermal efficiency. Designed for industrial applications demanding lightweight yet robust solutions, this sandwich panel integrates continuous fiber-reinforced skins with a high-density core.
Engineered for superior thermal insulation and structural stability.
Lightweight construction maximizing payload capacity and operational efficiency.
Waterproof and acoustically optimized for demanding environmental conditions.
Sourced directly from the manufacturer, ensuring stringent quality control and consistency.
The PET Foam Panel stands as a pinnacle of modern composite engineering, meticulously crafted to redefine structural efficiency across demanding industrial sectors. At its core, this advanced sandwich board utilizes a premium polyethylene terephthalate matrix, seamlessly integrated with orthogonally laminated, continuous fiber-reinforced unidirectional tapes acting as the structural skin. When you run your hand across the surface, you immediately feel the rigid, unyielding texture of the reinforced skin, a tactile testament to its immense load-bearing capabilities and impact resistance. Unlike traditional materials that suffer from moisture degradation or thermal warping, this panel presents a visually flawless, tightly bonded cross-section that completely seals out water ingress and dampens acoustic vibrations. By replacing heavy, conventional structural components with this sophisticated composite, engineers can drastically reduce the overall weight of their assemblies without compromising a fraction of mechanical strength. The result is a highly responsive, structurally sound framework that directly translates to improved fuel efficiency for transportation fleets, enhanced payload capacities, and superior climate control within enclosed environments. Every square millimeter is engineered to solve the persistent challenge of balancing weight reduction with uncompromising structural integrity, making it the definitive choice for recreational vehicles, refrigerated transport, and advanced architectural projects.
Our manufacturing facilities maintain rigorous dimensional tolerances to ensure every single panel integrates seamlessly into your highly calibrated production line. The specifications outlined below reflect our standard production capabilities, specifically optimized to provide the ideal balance of thickness and material composition. By controlling the layer material and foam board thickness with exact precision, we ensure uniform load distribution and thermal resistance across the entire surface area. Whether your project requires the sleek, professional finish of our standard black or the versatile natural tone, our color customization capabilities allow for perfect alignment with your specific aesthetic or functional requirements, ensuring that the final assembly meets both engineering and design standards.
| Specification Category | Technical Details |
|---|---|
| Layer Material | PET (Polyethylene Terephthalate) |
| Foam Board Thickness | ≤ 100mm |
| Color Options | Standard: Natural, Black (Other colors can be customized) |
Engineered to conquer the most rigorous operational environments, the PET Foam Panel delivers a transformative approach to structural design. By focusing on the exact pain points of modern assembly and fabrication, we have developed a material that actively enhances operational efficiency and long-term durability.
Exceptional Strength-to-Weight Ratio: The orthogonally laminated continuous fiber skin provides immense rigidity, allowing for significant weight reduction in the final assembly without sacrificing structural safety.
Advanced Thermal Insulation: The closed-cell structure of the core material creates a formidable barrier against heat transfer, drastically reducing the energy required to maintain internal climate control in mobile or stationary units.
Acoustic Dampening Properties: The dense, cellular matrix effectively absorbs and dissipates sound waves, creating a quieter, more comfortable environment within passenger cabins or architectural spaces.
Impermeable Moisture Barrier: A completely waterproof composition prevents water absorption, eliminating the risk of rot, swelling, or structural degradation even in persistently damp conditions.
Seamless Integration: Designed to work harmoniously with existing fabrication frameworks, reducing the learning curve and accelerating production timelines for assembly teams.
Navigating the global shift towards environmentally responsible manufacturing requires materials that align with stringent ecological standards without compromising performance. Our core material is engineered from 100% recyclable polyester resins, offering a forward-thinking solution for environmentally conscious procurement strategies.
Zero Halogen Composition: Completely free from toxic halogens, ensuring a safer manufacturing environment and eliminating harmful off-gassing during both production and end-use.
Closed-Loop Recyclability: Manufactured using highly recyclable polymers, enabling end-of-life repurposing and significantly lowering the overall carbon footprint of your large-scale projects.
Regulatory Compliance: Meets and exceeds international environmental directives, simplifying the complex certification process for your final assembled products.
Sustainable Sourcing: By utilizing intelligently processed materials, we help your brand achieve its corporate sustainability milestones while delivering premium structural integrity.
In sectors where every gram dictates operational efficiency, this panel delivers unparalleled mechanical resilience. The integration of continuous fiber-reinforced thermoplastic (CFRT) skins with a high-density core creates a synergistic effect, resulting in a panel that withstands immense dynamic loads.
High Compressive Strength: Resists surface indentation and core crushing under heavy localized loads, ensuring long-lasting aesthetic and structural perfection.
Superior Shear Resistance: Maintains core integrity even under extreme twisting or bending forces, critical for dynamic applications like transportation, wind turbine blades, and marine vessels.
Fatigue Endurance: Engineered to absorb and dissipate repetitive vibrations and cyclical stress, preventing micro-fractures over decades of continuous, rigorous use.
Payload Optimization: By drastically cutting the dead weight of the structural framework, operators can maximize cargo capacity and significantly reduce fuel consumption across their fleets.
Exposure to harsh climatic fluctuations demands a material that remains dimensionally stable and thermally efficient. This panel is meticulously formulated to endure extreme temperature gradients and relentless environmental exposure without degrading.
High-Temperature Tolerance: Capable of withstanding processing temperatures up to 100°C and long-term operational exposure at 85°C without swelling, warping, or outgassing.
Ultra-Low Water Absorption: With a moisture uptake rate of less than 1%, the panel remains impervious to humidity, preventing freeze-thaw damage in cold climates and rot in tropical zones.
Consistent Insulation Value: The thermal resistance remains highly stable over time, ensuring reliable, uninterrupted climate control for refrigerated transport and cold chain logistics.
UV and Weather Resilience: The robust skin material resists degradation from prolonged sun exposure, maintaining its structural and visual integrity in demanding outdoor architectural applications.
Streamlining the fabrication process is essential for maintaining aggressive production schedules and controlling overhead. We have optimized the surface chemistry and structural density of the panel to ensure it integrates effortlessly into diverse manufacturing methodologies.
Versatile Machinability: Easily accommodates precision cutting, CNC routing, drilling, and grid-scoring without fraying, delaminating, or causing excessive tool wear.
Broad Resin Compatibility: Forms exceptionally strong chemical bonds with epoxy, polyester, and vinyl ester resins, ensuring delamination-free composite structures across various lamination techniques.
Low Resin Uptake: The optimized surface porosity prevents excessive resin absorption during vacuum infusion or hand lay-up, directly reducing your expensive raw material costs.
Thermoforming Capabilities: Can be precisely heated and molded into complex curvatures, allowing industrial designers to create aerodynamic profiles and custom architectural shapes with ease.
Protecting human life and valuable assets requires uncompromising safety standards. The panel incorporates advanced flame-retardant technologies designed to meet the rigorous safety protocols of the mass transit, marine, and architectural sectors.
Self-Extinguishing Properties: Engineered to automatically cease burning once the primary heat source is removed, actively preventing the catastrophic spread of flames.
Low Smoke Toxicity: In the event of extreme heat exposure, the material emits minimal smoke and absolutely no highly toxic fumes, ensuring clear and safe evacuation routes.
FST Compliance: Strictly adheres to Fire, Smoke, and Toxicity standards required for aerospace, railway, commercial passenger vehicle interiors, and high-occupancy buildings.
Thermal Barrier Function: Acts as a highly effective shield against heat transfer during a fire incident, protecting critical internal components and underlying structural frameworks from thermal damage.
Recognizing that no two engineering challenges are identical, we offer an extensive array of deep customization options. Our flexible manufacturing infrastructure is designed to adapt to the precise dimensional and material requirements of your specific application.
Expansive Dimensional Capabilities: Capable of producing ultra-large formats, including widths up to 2900mm and continuous lengths reaching 13600mm, drastically minimizing the need for structural joints and seams.
Variable Density Matrix: Available in a wide spectrum of core densities ranging from 60 kg/m³ to 320 kg/m³ (with standard configurations between 80-200 kg/m³), allowing you to precisely dial in the required strength-to-weight ratio.
Multi-Material Skin Integration: Beyond standard PET skins, the core can be flawlessly laminated with FRP, aluminum, wood, or customized CFRT layers to match your exact performance and aesthetic criteria.
Precision CNC Kitting: We provide ready-to-assemble, pre-cut kits tailored strictly to your CAD designs, drastically reducing your in-house labor costs, accelerating assembly, and eliminating material waste.
Partnering with Qingdao CIMC Composites Co., Ltd. ensures your supply chain is backed by formidable technological research and high-capacity production capabilities. We specialize in the continuous evolution of fiber-reinforced thermoplastic composite materials, dedicating our extensive resources to solving the complex material challenges faced by modern industries.
Advanced Manufacturing Infrastructure: Utilizing state-of-the-art continuous lamination technology to guarantee absolute consistency and precision across high-volume production runs.
Stringent Quality Assurance: Every panel undergoes rigorous mechanical, acoustic, and thermal testing to ensure it meets exact dimensional tolerances and performance metrics before leaving our facility.
Dedicated R&D Support: Our elite engineering team collaborates directly with your designers to develop custom material formulations that perfectly align with your highly specific project goals.
Global Logistics Expertise: Located strategically in the Jiaozhou Economic and Technological Development Zone, Shandong Province, we offer streamlined, highly efficient global shipping and distribution solutions.
Direct Manufacturer Pricing: By eliminating unnecessary intermediaries, we provide premium-grade composite solutions at highly competitive price points, maximizing your project's overall return on investment.
To assist your engineering and procurement teams in making highly informed decisions, we have compiled detailed answers to the most critical technical inquiries regarding our composite solutions.
How does the acoustic insulation performance of this panel benefit mobile environments?
The dense, closed-cell structure of the PET core acts as a powerful sound barrier, significantly dampening road noise, aerodynamic drag sounds, and engine vibrations. This creates a remarkably quiet interior cabin, which is a critical selling point for luxury RVs, touring cars, and passenger transport vehicles.
Can the panel withstand the continuous vibration of heavy-duty transportation?
Absolutely. The continuous fiber-reinforced skin paired with the resilient thermoplastic core offers exceptional fatigue resistance. It is specifically engineered to absorb dynamic stresses and cyclical vibrations without experiencing micro-cracking, structural degradation, or delamination over its extensive lifespan.
What are the distinct advantages of the low resin uptake during the fabrication process?
Low resin absorption means that during infusion, RTM, or lamination processes, the core does not soak up excess expensive resins. This precise control over the resin-to-core ratio ensures the final product remains ultra-lightweight while drastically cutting down your raw material expenditures and processing time.
How does the material perform in extremely humid, wet, or marine conditions?
With a water absorption rate of less than 1%, the panel is virtually impermeable. It will not swell, rot, rust, or lose structural integrity when exposed to harsh marine environments, heavy rain, or the persistent condensation typically found in commercial refrigerated units and cold storage facilities.
Is it possible to order pre-cut panels to fit our specific assembly designs?
Yes, we offer comprehensive CNC machining and custom kitting services. You can provide your exact CAD specifications, and we will deliver precisely cut, ready-to-install panels directly to your assembly line. This service completely eliminates your in-house cutting time, reduces labor overhead, and drops material waste to absolute zero.
Our dedicated technical support team is ready to assist you with material selection, custom engineering, and logistical planning to ensure your project's complete success.
Phone: +86-18678967901
WhatsApp: +86-15906392312
Email: cimc-qccc@cimc.com
Facility Address: Jiaozhou Economic and Technological Development Zone, Qingdao City, Shandong Province, China